Precision WiringSpecialists LLC

Custom wiring harnesses, built from scratch.

Mil-spec and automotive harnesses for robotics, EV programs, test stands and motorsport. Built by hand in Peoria, Arizona and shipped anywhere in the US.

  • 20 years in EV, autonomous vehicle and robotics development
  • One-off prototypes to production runs
  • Every circuit tested before it ships
Spiral-wrapped vehicle harness with sealed connectors on the formboard
Photo goes here: images/hero.jpg (full harness on the build board)

Recent builds

Every harness here was laid out, cut, terminated and tested in my shop. Most of my work comes from engineers and builders who saw a harness on someone else’s project.

Large vehicle harness with Deutsch and sealed connectors on the formboard
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Full vehicle harnessMulti-branch trunk with Deutsch, sealed and circular connectors
Long harness trunk with circular and Deutsch connectors breaking out
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Control harnessCircular connectors, twisted pairs and power leads off one trunk
Orange high-voltage battery module harness laid out on the board
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HV battery module harnessBMS sense leads routed to each module from the drawing
Three battery management harnesses bagged and labeled
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Battery management harnessesFront, middle and rear BMS harnesses, bagged and labeled
Production run of braided harnesses with Deutsch connectors
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Braided Deutsch runIdentical sleeved harnesses, built and bagged by position
Coils of twisted wire pairs ready for a harness build
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Twisted pairs, preppedSignal and CAN pairs twisted to spec before layout
Large mil-spec harness with circular connectors and many branches
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Mil-spec harness, circular connectorsDozens of branches from one hub, built to drawing
Full multi-branch harness laid out on the formboard
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Robotics harness on the formboardLaid out full size, every branch measured to the drawing
Stack of braided harnesses from a production run
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Sleeved production runRepeat builds, sleeved and finished
Sealed automotive connectors terminated on harness branches
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Connectors fittedSealed connectors terminated and seated per pinout
Finished harnesses bagged and labeled individually
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Kitted and labeledEach unit bagged and tagged for its part number
Finished harness bagged and boxed for shipping
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Packed to shipBagged, protected and boxed for delivery

Client names and drawings stay private. Ask if you want to see something closer to your project.

Terminated pins ready for a circular connector, with a multimeter for testing
images/termination.jpg (termination close-up)

The part you don’t see is the part that matters.

A harness fails at the crimp, the seal or the label nobody can read later. Those are the places I spend the time.

  • WireM22759 Tefzel, SAE J1128 TXL and GXL, shielded twisted pair
  • ConnectorsTE, Deutsch, Amphenol, Molex, JST and others to your drawing
  • TerminationCorrect crimp tool for every terminal, cavity plugs in unused positions
  • CoveringBraided sleeve, heat shrink, spot tape or loom to suit the job
  • LabelsPrinted heat-shrink markers matched to your signal names
  • TestingPoint-to-point continuity check on every harness

How it works

You don’t need a finished drawing to start. A sketch and a parts list are enough for a first conversation.

  1. Send what you have

    A drawing, a pinout, a sketch or the old harness. Tell me how many you need and when.

  2. Get a quote

    I price labor and materials separately, flag anything unclear in the drawing and suggest substitutes for parts on backorder.

  3. Built on the board

    The harness is laid out full size, then cut, terminated, covered and labeled by hand.

  4. Tested and shipped

    Every circuit is checked before it’s packed. Larger runs can ship in batches as units are finished.

Robotics

Harnesses for mobile robots, actuators and sensor suites, routed for motion and built to survive flex and vibration.

EV and autonomous vehicles

Prototype vehicle, sensor and power harnesses built from your drawings, with revisions handled as the design changes.

Test and validation

Test-stand, bench and breakout harnesses so engineers can probe, swap and log without cutting into production wiring.

Production runs

Repeat builds of the same harness, each one laid out, tested, bagged and labeled to its part number.

Motorsport

Light, tidy, serviceable harnesses with mil-spec wire and connectors that hold up to heat and vibration.

Hot rod and custom builders

A harness made for your car’s layout instead of a universal kit cut down to fit.

Tell me about your project.

Email is the quickest way to get a quote. It helps to include:

  • Your drawing, pinout or a photo of the old harness
  • How many you need
  • When you need them
  • Any connectors or wire you want used
Email for a quote
ShopPeoria, Arizona
ShippingAnywhere in the US